Blue hydrogen – what is it, and should it replace natural gas?

Blue hydrogen is often touted as a low-carbon fuel for generating electricity. But according to a new report it may be no better for the climate than continuing to use fossil natural gas.

Adapted from The Conversation article by Tom Baxter – Visiting Professor, Chemical Engineering, University of Strathclyde and Freelance Energy Consultant. 

Blue hydrogen is often touted as a low-carbon fuel for generating electricity and storing energy, powering cars, trucks and trains and heating buildings. But according to a new report by Cornell and Stanford University researchers in the US, it may be no better for the climate – and potentially a fair bit worse – than continuing to use fossil natural gas. Currently 85% of UK homes are kept warm by natural gas, while about half of all homes in the US use it for space and water heating.

What is hydrogen fuel – and what makes it blue?

According to the International Energy Agency, 96% of hydrogen produced worldwide is made using fossil fuels – coal, oil and natural gas – in a process known as reforming. This involves combining fossil fuels with steam and heating them to around 800°C, producing carbon dioxide (CO) and hydrogen (H2).

These two gases are then separated. The CO is often emitted to the atmosphere where it contributes to global heating, and the hydrogen is extracted and used in everything from engines to boilers, releasing water vapour as it powers vehicles and heats buildings.

The hydrogen rainbow

Grey hydrogen is the most common form of hydrogen to be produced. The colour denotes how it’s made – in this case from the natural gas currently powering boilers and stoves. Scientists have identified natural gas (which mostly consists of methane and a little ethane) as an important source of carbon emissions that governments need to eliminate (more below).

Brown hydrogen uses lignite coal (also known as brown coal, generated over millions of years by compressed peat deposits) or oil. Black hydrogen is produced using bituminous coal – a tar-like substance.

The process of extracting hydrogen – whether grey, brown or black – emits CO, making the above options unsuitable pathways to net zero emissions.

Green hydrogen is produced by using zero-carbon electricity – such as from wind or solar – to split water into hydrogen and oxygen in a process known as electrolysis. The process uses renewable energy and is carbon-neutral, making it a suitable pathway. But it also means green hydrogen is very expensive, and is expected to remain so until at least 2030.

Blue hydrogen, it’s hoped by the US and UK governments, is different. Like grey, brown and black hydrogen, it is produced using the reforming process, but with the CO captured and stored underground, rather than released. Carbon capture and storage (CCS) equipment is expensive, increasing the hydrogen price, but it at least provides for low-carbon fuel production at a lower cost than green hydrogen.

Or does it?

Out of the blue

The process of making blue hydrogen requires a lot of energy. For every unit of heat in the natural gas at the start of the process, only 70-75% remains in the hydrogen product. In other words, 25% more natural gas would be needed to make the blue hydrogen used to heat a building than just using the natural gas instead.

And as reported by the US Environmental Protection Agency, methane – the primary component of natural gas – is a much more potent global warming gas than CO over shorter timescales. On a 100-year basis, methane has a global warming potential 28-36 times greater than CO. This means one kilogram of methane in the atmosphere has the same effect as around 30 kilograms of CO.

In the first study of its kind to consider blue hydrogen’s environmental impact over its entire lifecycle, US researchers found that methane emissions released when natural gas is extracted and burned are much less than blue hydrogen. More methane needs to be extracted to make blue hydrogen, and it must also pass through reformers, pipelines and ships, meaning more potential leaks: enough to make blue hydrogen 20% worse for the climate than just using natural gas.

This casts doubt on the role that blue hydrogen might play in cutting greenhouse gas emissions from sectors like heating and heavy industry. And as these new findings are picked over by the energy community, the question is how the news will be received in Westminster and Washington.

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